EGES, Reliable High Technology Furnace Supplier At Affordable Cost
EGES is one of the major Medium Frequency (MF) Induction Furnace manufacturers. EGES has been producing Induction Melting & Holding Furnaces since 1975 with a number of furnaces' in 4 continents; 34 different countries. "EGES" is a world trademark. It's quality is recognised in Germany, Switzerland, Turkey, Poland, Czech Republic, Bosnia-Herzegovina, Russia Federation, Belarus, Ukraine, Sudan, Saudi Arabia, Syria, Iran, Iraq, Egypt, Jordan, Oman, Morocco, Macedonia, Algeria, Colombia, Argentina, Jordan, etc. by many foundry men.
In 1981 EGES has started to produce 50 kW converters, 75 kg furnace capacity. Since then EGES has developed its technology and steadily increased its melting capacity. Last three years EGES reached up to manufacture 15 MW converters with 30-ton furnace capacity. This benefits the medium and big size foundries that have been looking for best technology at affordable cost.
EGES scope of supply.
MF Induction Melting and Holding Systems
From 100 kg to 30 ton capacity melting furnaces for Ferrous and Non-Ferrous applications,
with 25 kW to 15 MW Power Supplies
Holding furnaces up to 30 ton
Drop-Down Induction Furnaces for Non Ferrous metals with crucible up to 1-ton capacity.
Frequency range of EGES systems are between 60 Hz - 10000 Hz.
As well as classical MF Induction furnace, EGES also supplies MELT & HOLD System, EXTENDED
POWER Systems (power sharing system) and "TRIPLE FURNACE" System in order to meet foundries
requirement for better productivity and for various applications with most economical investment cost.
Modernisation of Induction Furnaces
Another of EGES' successful services for casting industries is modernization of induction furnaces. EGES modernise and transforms the Line frequency.
(50 Hz) furnaces to Medium Frequency furnaces. EGES also replaces old fashion MF converters to a new generation MF converters. During modernisation of MF system Line Frequency (50 Hz) furnace body, and if possible furnace coils are being utilised. Existing cooling system and hydraulics are also integrated to the system.
By the modernisation the customers can save up to 40% in investment cost and increase molten metal capacity almost double depending of the application.
Non Ferrous Induction MF Melting Shops
EGES MF Induction systems have been in operation in Non ferrous foundries as well as ferrous
foundries.
Copper & Copper Alloys
Perfect alloying, Higher melting capacity, flexibility, Lower energy consumption, Less exhaust gas,
environmentally friendly system properties make MF EGES systems perfect solution for
Copper & Copper alloys Foundry industry.
Aluminium Applications
Besides standard Aluminium foundries, EGES systems are very successful for Aluminium recycling.
EGES has also got wide experiences for melting Gold, Zinc& Zinc Alloys.
MF Induction Heating Systems
EGES is a leading MF heating Induction system producer of the power capacity: 25 kW - 15 MW
and 60-10000 Hz frequency range. EGES supplies different type of heating systems for
different needs such as:
Billet Heating Systems (Steel, Brass, Aluminium)
EGES MF Induction Billet heating systems have been in usage for a long time. Every system is designed according to customer needs.
Continuous Steel Sheet Heating Systems For Galvanization Lines
Galvanized coil production was made for continuous galvanic lines and with hot dipping method in some companies such as Assan, Demirsaç Galvanize etc.
After surface cleaning and before the hot dripping of the units EGES suppies special "MF Induction Continious steel sheet heating system" The steel sheets can be of various thickness and width.
Pipe Heating Systems
EGES has installed a Pipe heating system in a leading pipe producer company MANNESMAN in Turkey. Mannesmann produces longitudinally and spirally welded pipes across a broad product range that includes general-purpose pipes, galvanised water pipes, boiler tubes, square and rectangular tubes, gas pipes, precision tubes, water, oil and natural gas line pipes and pipes with protective coating and lining.
The main aim of the heating system is to heat up to 3200 mm diameter pipes before protective coating and lining. EGES supply Induction heating system which consists of two heating stations working together. The first station is a 600 kW converter and a pipe heating coil and the second station is a 1000 kW converter and a pipe heating coils. In the first station the pipes are heated between 0 - 100 ºC, on the second station the pipes are heated between 80-240 ºC
